Bulk & Custom Orders
Whether you need blanks or fully customized apparel, we offer screen printing, DTF, sublimation printing and Heat Transfer Vinyl (HTV) to bring your ideas to life — with the same quality standards that define OVVIO.
How It Works — Simple 3-Step Process
Choose the right customization
Open any section for details, advantages, limitations and suitable order types.
Screen Printing
Screen printing pushes ink through a mesh stencil onto fabric, using a separate screen for each color. It is one of the longest-standing apparel printing techniques and is known for vibrant colors, textured effects and excellent durability.
It works across cotton, polyester, blends, denim and fleece, and can also be applied to materials such as canvas, wood and glass. It is particularly effective for uniforms, event merchandise and repeat bulk orders.
Why choose us: low MOQ of 20 pieces per design, clean edges, soft-hand prints and consistent results.
Pros
- Lowest cost per shirt at high volumes
- Extremely durable when properly cured
- Vibrant, high-quality prints
Considerations
- Setup costs make very small runs less economical
- Each color requires a separate screen
- Complex, highly photographic artwork may suit DTF better
- Print-area limitations may apply
| Your question | DTF printing | Screen printing |
|---|---|---|
| How many colors can it carry? | Any number, at one price | Each color adds a screen and a charge |
| Gradients, photos and soft shadows? | Printed as drawn | Imitated with dot patterns, where available |
| Exact Pantone match? | Close; shades are built from process inks | Exact; ink can be mixed to the color |
| Thin lines and small text? | Holds fine detail | Holds fine detail with a slightly finer minimum line |
| How does it feel? | Thin and flexible; slight surface feel on large solid areas | Light ink feels like fabric; heavy coverage feels thicker |
| Which fabrics? | Cotton, blends and polyester, light or dark | Cotton first; polyester needs suitable inks and settings |
| 1–24 shirts? | Usually the more economical option | Setup makes small runs more expensive |
| 100+ of one design? | Similar unit price to smaller runs | Usually the lowest unit price once setup is spread |
| Mixed sizes, colors and fabrics? | Generally no effect on the print process | Dark garments and polyester may change the job |
| Typical turnaround? | Short; no screens to prepare | Longer; screens are prepared for each color |
DTF — Direct-to-Film Printing
DTF digitally prints full-color artwork onto a special PET film. Adhesive powder is applied and cured before the design is heat-pressed onto the garment.
Because it does not rely on stencils or screens, DTF handles detailed designs, gradients and photo-quality artwork particularly well. It produces sharp edges and vibrant results across light and dark fabrics, cotton, polyester, fleece, blends and selected synthetics.
Why choose us: sharp detail, flexible prints and correctly applied finishes designed to resist cracking.
Pros
- No screen setup fees or large minimum quantities
- Vibrant colors with strong contrast
- No garment pretreatment required
- Suitable for a broad range of fabrics
Considerations
- The print sits slightly raised and may feel heavier than direct-to-garment printing
- It involves several transfer-production steps
- Best suited to defined designs rather than all-over printing
| Your question | DTF printing | Screen printing |
|---|---|---|
| How many colors can it carry? | Any number, at one price | Each color adds a screen and a charge |
| Gradients, photos and soft shadows? | Printed as drawn | Imitated with dot patterns, where available |
| Exact Pantone match? | Close; shades are built from process inks | Exact; ink can be mixed to the color |
| Thin lines and small text? | Holds fine detail | Holds fine detail with a slightly finer minimum line |
| How does it feel? | Thin and flexible; slight surface feel on large solid areas | Light ink feels like fabric; heavy coverage feels thicker |
| Which fabrics? | Cotton, blends and polyester, light or dark | Cotton first; polyester needs suitable inks and settings |
| 1–24 shirts? | Usually the more economical option | Setup makes small runs more expensive |
| 100+ of one design? | Similar unit price to smaller runs | Usually the lowest unit price once setup is spread |
| Mixed sizes, colors and fabrics? | Generally no effect on the print process | Dark garments and polyester may change the job |
| Typical turnaround? | Short; no screens to prepare | Longer; screens are prepared for each color |
Sublimation Printing
Sublimation uses heat, pressure and time to turn solid dye into gas. The dye bonds with a compatible material at molecular level, making the design part of the product rather than a layer on top.
How it works
- Artwork is printed on special transfer paper using sublimation ink.
- The paper is positioned on the product and heat is applied.
- Heat and pressure turn the dye into gas, which the material absorbs.
- The dye cools and sets into a permanent print.
Pros
- Vibrant, highly detailed results
- Long-lasting prints that resist cracking and peeling
- Quick turnaround
- Suitable for polyester apparel and many coated products
- No minimum order requirement for suitable products
Considerations
- Requires polyester, high-polyester blends or polymer-coated products
- Best on white or very light products because the process has no white ink
- Ready-made garments may show unprinted areas around seams or folds
Heat Transfer Vinyl — HTV
Heat Transfer Vinyl, also called iron-on vinyl, is a specialty material with a heat-activated adhesive backing used to customize garments, tote bags and other fabrics.
How it works
- The design is mirrored and cut into the adhesive side of the vinyl.
- Excess vinyl is removed through a process called weeding.
- The prepared design is positioned on the fabric.
- Heat and pressure activate the adhesive and permanently apply the design.
Pros
- Excellent durability when correctly applied and cared for
- Clean, sharp edges for logos, lettering, names and numbers
- Efficient for individual and short-run customization
- Glitter, metallic, flock, reflective and glow finishes are available
Considerations
- Large solid designs can feel heavier and reduce breathability
- Manual weeding makes it less economical for high-volume orders
- Direct ironing and high-heat drying can weaken the adhesive
- Multiple colors require separate layers and additional production time
Custom Design Studio
Create your own apparel design using text, artwork, vector elements and product colors in our online studio.
Start designingLet’s work together!
Just send us a message with your basic requirements and our professional will contact you with the best-suited solution.
Frequently Asked Questions
What is your minimum order quantity (MOQ)?
- T-shirts: 10 pieces minimum; mixed sizes, colors and styles are allowed.
- Hoodies: 5 pieces minimum; mixing is allowed.
What are your printing minimums?
- Screen printing: 20 pieces per design; setup costs apply.
- DTF and embroidery: 10 pieces per design.
Do you offer design services?
Do you accept custom production?
Where do you deliver?
How long will my order take?
- Ready stock: typically 3–5 working days.
- Printed or customized orders: typically 7–14 working days, depending on quantity and design complexity.
- Custom-production timing varies and will be confirmed with your quotation.